Bridge repair

Table of Contents
Table of Contents

Bridge repair and renovation require the careful planning of appropriate shoring and scaffolding under complex conditions, including preserving historical value, ensuring traffic flow, considering the river environment, and addressing structural challenges such as work at height, curved geometries, and long spans.

This article is a summary of case studies on bridge repair projects.

Case of the Large-scale Renovation of a World Heritage Transporter Bridge

事例画像1
Image Source: ULMA Official Website
https://www.ulmaconstruction.com/en/projects/restoration-maintenance-works/renovation-vizcaya-bridge-bilbao-spain

In this case, a long-term renovation was conducted on the Vizcaya Bridge, known for its protruding steel truss girder across a wide estuary and its tall towers. The renovation included surface repainting and the repair of wartime damage.

ULMA’s BRIO system was used on-site to prevent localized concentration of temporary loads and anchor installation. BRIO is a ring lock modular scaffolding system. The entire structure was covered with BRIO system, with the tower section supported from the ground and the horizontal section suspended from the truss. This minimized contact with the historical structure as much as possible.

This case is a good example of achieving both reduced load on existing structures and improved constructability by combining ground support and suspension support for high and elongated structures.

Case of Repairing Arch Bridges in Mountainous Areas While Ensuring Traffic Flow

事例画像2
Image Source: ULMA Official Website
https://www.ulmaconstruction.com/en/ulma/news/scaffolding-brio-repair-brigde-river-esera

This is a case of bridge repair where maintaining uninterrupted traffic flow was a fundamental requirement. Using ULMA’s BRIO system, the scaffolding was assembled and dismantled by lowering it from the roadway while maintaining alternating one-way traffic.

By employing a cantilever method in which the scaffolding is suspended from the bridge deck, the plan enables repair work on the underside of the arch and the front face of the abutments without occupying the riverbed or the space beneath the bridge.

Case of Repair and Reinforcement of the Main Tower of a Cable-Stayed Bridge

事例画像3
Image Source: Doka Official Website
https://www.doka.com/en/news/press/ringlock-renovation

This case is an example of repairing a cable-stayed bridge. The Ringlock modular scaffolding system from Doka was used when performing repairs on the main tower of the bridge.

The scaffolding was assembled to surround the tower 360 degrees, providing workspaces that allowed simultaneous operations at multiple locations with different heights.

A distinctive feature was the installation of modular scaffolding with rosette connections without the need to install anchors in the ground. The interior of the scaffolding flexibly incorporated stairs and lifts for transporting materials, thereby creating a secure and safe system certified by the Deutsches Institut für Bautechnik (DIBt).

3 Recommended
Shoring Props
for Various Site Conditions
3 Recommended
Shoring Props
for Various Site Conditions
For Sites with Frequent Short-TermInstallation and Removal
  • Reinforced Concrete Construction in Urban Areas
  • Detached House Construction
  • Construction Equipment Rental Business
ForbuildAlpa
Alpa

Source: https://www.forbuild.co.jp/material/alpa.php

Unit
Weight
8.9/11.1 kg
Load
Capacity
19.0~36.0 kN*
Material Aluminum
Max
Length
3,490mm

*When the upper end is fixed to timber and the lower end to concrete

  • Weighing only 8.9 kg*, this prop significantly reduces handling effort and improves efficiency for manual installation and removal on short-duration sites.
  • Made of lightweight, corrosion-resistant aluminum, it withstands repeated use without damage—minimizing repair and disposal costs.

*Based on the ARPA 45 model.

For Sites Requiring Fine Adjustment Under Load
  • Construction Equipment Rental Business
  • Creating New Openings
  • Demolition Sites
PERIFlex Heavy-Duty
Prop HD
PERI

Source: https://www.peri.ltd.uk/products/peri-up-flex-heavy-duty-prop-hd.html

Unit
Weight
91.03~265.98kg
Load
Capacity
Up to 200 kN
Material Steel
Max
Length
Approx.8,330mm

https://www.peri.ltd.uk/dam/jcr:cb5a5bf0-8e05-4d70-b6fd-780f3cf91333/peri-up-flex-hd-prop.pdf

  • The hydraulic cylinder mechanism allows for controlled adjustment even under load, enabling fine-tuning as construction progresses.
  • Pre-applied prestress supports the self-weight of beams and slabs, along with live loads, helping to prevent dangerous collapse during dismantling.
For Sites with Long-Term Outdoor Installations
  • Bridge Construction
  • Tunnel Excavation
  • Port Facility Construction
AltradTetrashor
Altrad

Source: https://www.altrad-coffrage.com/en/solutions/shoring/props/tetrashor.html

Unit
Weight
Approx. 131–159 kg
Load
Capacity
Up to 400 kN*
Material Hot-Dip Galvanized High-Tensile Steel
Max
Length
17,000mm*

*Applicable to single-leg prop configuration onl

  • Made of high-strength steel with key components hot-dip galvanized for enhanced durability, this prop is built to withstand long-term outdoor use.
  • Its integrated modular design resists lateral forces, minimizing horizontal displacement and tilting—offering stability against weather and seismic risks during extended installations.